E0 = com­bus­tion engine, E1-E3 = elec­tric engine, K = cou­pling, KW = car­dan shaft, AW = dri­ve shaft

Mea­sure­ments on com­plete vehi­cle / VEHI­CLE DYNAM­ICS

Prob­lem: Dynam­ic and acoustic prob­lems, res­o­nances

Goal: Sup­port for opti­mal design of the dri­ve train, noise reduc­tion

A holis­tic view is nec­es­sary for the eval­u­a­tion and opti­miza­tion of the vehi­cle. Dynam­ic effects, acoustic behav­ior, influ­ences on dri­ving behav­ior and inter­ac­tions in the sys­tem con­text should be con­sid­ered. To be more pre­cise, tor­sion­al vibra­tion exci­ta­tions, mass iner­tias, stiff­ness­es and damp­ing behav­ior of the com­po­nents play an impor­tant role in the dynam­ic design of the pow­er­train. They can cause res­o­nances and dynam­ic prob­lems that affect com­po­nent life. Anoth­er impor­tant devel­op­ment objec­tive is noise reduc­tion in clutch­es, trans­mis­sions, and dri­ve shafts. There­fore, an in-depth inves­ti­ga­tion of the inter­ac­tions of the indi­vid­ual com­po­nents is essen­tial.

In the fig­ure, a mul­ti-chan­nel speed mea­sure­ment using mag­ne­to-resis­tive sen­sors and laser sen­sors, for exam­ple on car­dan shafts (KW), dri­ve shafts (AW), cou­plings (K0, K1), elec­tric motors (E0‑4) and trans­mis­sions, in com­bi­na­tion with ana­log mea­sured vari­ables such as accel­er­a­tions and sound pres­sure, pro­vides a com­pre­hen­sive over­all pic­ture of the vibra­tion behav­ior of the pow­er­train. The record­ed mea­sured val­ues are eval­u­at­ed in the time and spec­tral domain. The acoustic behav­iour is also ana­lyzed.

Fur­ther­more ROTEC ENGI­NEER­ING pro­vides you with sup­port and tech­ni­cal engi­neer­ing know-how for prob­lems relat­ed to vibra­tion analy­sis of engines, trans­mis­sions and dri­ve trains. With our know-how, we make a valu­able con­tri­bu­tion to your prod­uct in the areas of tim­ing gear val­i­da­tion, valve train opti­miza­tion, clutch design, trans­mis­sion errors (TE), trans­mis­sion opti­miza­tion, oil sup­ply opti­miza­tion, pow­er­train mea­sure­ment and opti­miza­tion, cur­rent and volt­age analy­sis, and the appli­ca­tion of mea­sure­ment tech­nol­o­gy.

Time Domain
Analy­ses

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  • Dynam­ic tor­sion­al vibra­tions in gear­box com­po­nents
  • Analy­sis of the shaft tor­sion
  • Impact stress dur­ing load change
  • Analy­sis of the stiff­ness­es in the dri­ve

Spec­tral Domain
Analy­ses

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  • Analy­sis of dynam­ic exci­ta­tions
  • Ver­i­fi­ca­tion of vibra­tion dampers and cou­pling sys­tems
  • Res­o­nance behav­ior
  • Change of nat­ur­al fre­quen­cies over ambi­ent con­di­tion
  • Dynam­ic peak loads

Analy­ses of the
acoustic behav­ior

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  • Iden­ti­fi­ca­tion of noise sources
  • Detec­tion of com­po­nent res­o­nances
  • Spe­cial­ized soft­ware solu­tion for gear­box test­ing

Asso­ci­at­ed
Prod­ucts

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